Umngundo weWPC awunakukhethwa kwifoto yemveliso kunye nemilinganiselo yangaphandle. Isixhobo kufuneka sihambelane nefomula yokhuni-yeplastiki, icandelo leprofayili, imveliso, ukukhutshwa kwe-extruder, indlela yokulinganisa, umgca wokupholisa kunye neemvavanyo zokusebenza ezisetyenziselwa ibhodi egqityiweyo okanye iphrofayili.
Impendulo ekhawulezayo
Ukuthenga aWPC extrusion ngundo, thumela i-cross-section yokugqibela kunye nokunyamezela, i-polymer epheleleyo kunye ne-wood-filler formula, indlela yokulungiselela izinto eziphathekayo, isiphumo esijoliswe kuyo kunye nesantya somgca, i-extruder interface, i-downstream layout epholileyo kunye nesicwangciso sokwamkelwa kwemveliso egqityiweyo. Phawula iindawo ezibonakalayo, iindonga ezibalulekileyo, iimbambo zangaphakathi, i-cavities, i-radii kunye nayiphi na i-embossing okanye isibonelelo sesanti kumzobo.
Musa ukwamkela isixhobo kwingxelo eyomileyo yobukhulu kuphela. Qhuba ifomyula ekuvunyelwene ngayo ngomgca ocetyiweyo, vumela iprofayili ipholile, emva koko ulinganise imilinganiselo, udonga kunye nobukhulu beembambo, ukuthe tye, ukujija, ubume bomphezulu kunye nobunzima ngobude ngobude. Iimvavanyo zentsebenzo yemveliso zihlala zixanduva lomenzi wemveliso egqityiweyo.
Thenga inkqubo yokwenza, kungekhona ibhloko eyedwa yentsimbi
I-extrusion mold yenza iprofayile eshushu njengoko iWPC iyanyibilika ishiya i-extruder. Loo profayile isethambile kwaye iyakwazi ukutshintsha imilo. Iikhalibhulari, amacandelo okupholisa, inkxaso, ukurhuqa kunye nezixhobo zokusika emva koko zibambe kwaye zizinzise. Idayiti ekhangeleka ilungile kwibhentshi inokuvelisa iprofayile engazinzanga ukuba ezo ndawo ezisezantsi azihambelani nayo.
Uluhlu lokungunda lwe-WPC yaseNanhaiya lusebenzisa imizimba yentsimbi enemigangatho eqinisiweyo nekhazimlisiweyo. Izingundo zenziwa ngoomatshini be-CNC kwaye ziphathwe ubushushu, kwaye iindlela zokupholisa ozikhethelayo ziyafumaneka. Umda wemveliso ugubungela amaphepha, iibhodi kunye neeprofayili, kubandakanywa ukuhombisa, ukubiyela, iipaneli kunye nezixhobo zangaphandle-zefenitshala ezenziwe kwi-PE okanye i-PP nge-filler yomthi.
| Thenga into | Umsebenzi wayo | Kufuneka kuvele ntoni kwikoteyishini |
|---|---|---|
| I-adaptha kunye ne-inlet | Idibanisa ukukhutshwa kwe-extruder kwindlela yokuhamba yeprofayili | I-Flange, ipateni yebholithi, irejista, itywina, isiziba sokunyibilika, ukuphakama kweziko, isifudumezi kunye neenkcukacha zoluvo |
| Extrusion die | Ukusasaza kunyibilika kwaye kwenze icandelo leprofayile eshushu | Umzimba kunye nokufaka imizobo, izinto eziphathekayo, unyango, iindawo zokufudumeza, ukugqitywa kwe-flow-surface kunye namanqaku okulungelelanisa |
| I-Calibrator okanye isixhobo sokulinganisa | Ixhasa iindawo ezibalulekileyo kunye nemilinganiselo ngexesha lokupholisa kwangaphambili | Inani lamacandelo, imiphezulu yoqhagamshelwano, ivacuum okanye uqhagamshelo lwamanzi, uhlengahlengiso kunye nokufakwa |
| Ukupholisa izixhobo | Isusa ubushushu ngelixa iprofayile ixhaswa | Iitshaneli zokupholisa, iimfuno zamanzi, itanki okanye uyilo lwepleyiti kunye nobukhulu bokudibanisa |
| Guqula amalungu | Ivumela ukwahluka kwemveliso ecwangcisiweyo okanye ithathe indawo yezinto zesiqhelo zokunxiba | Amanani okuzoba, i-matrix ehambelanayo, ubuninzi obusele kunye nenkqubo yokutshintsha |
| Ukuphatha kunye nenkxaso | Izikhundla isixhobo kwaye ikhusela uqhagamshelo extruder | Izisindo zenxalenye, amaphuzu okuphakamisa, ukuma, iileyili, ukulungiswa kweziko kunye nezixhobo zokugcina |
| Amaxwebhu | Ilawula ukwenziwa, ukufakwa, ukusebenza kunye nokutshintshwa kwexesha elizayo | Imizobo evunyiweyo, ibhili yezixhobo, iirekhodi zokuhlolwa, uludwe lwemanyuwali kunye noluhlu lwamacandelo asecaleni |
Umbono wethu wefektri:ibinzana elithi "iseti enye ye-WPC yokubumba" ayicacanga kakhulu xa kuthelekiswa nexabiso. Omnye umthengisi unokucaphula kuphela umzimba wokufa oshushu. Enye ingabandakanya i-adapter, ii-calibrator ezininzi, iipleyiti zokupholisa, izixhaso, izifudumezi ezisecaleni kunye nesikhokelo sokugunyazisa. Sicela umthengi athelekise umda wento yomgca ngaphambi kokuthelekisa itotali.
Umzobo wokugqibela weprofayili yindawo yokuqala
Ifoto yekhathalogu ibonisa usapho lwemveliso, kodwa ifihla ulwazi olulawula izixhobo. Sifuna umbono wecandelo kunye nemilinganiselo kunye nokunyamezela. Umzobo kufuneka uchonge umphezulu odibana neziqeshana, iziqhoboshi, iifreyimu okanye ezinye iiprofayili kuba ezo mpawu zihlala zifuna ulawulo olungqongqo kunobuso bokuhombisa.
Kwiprofayile engenanto, nika lonke udonga kunye nomlinganiselo wewebhu. Musa ukushiya imingxuma yangaphakathi njengepateni yobugcisa. Ijometri yabo ichaphazela ukuhanjiswa kwezinto, ukupholisa, ukuqina, ubunzima beprofayili kunye nendlela icandelo eliziphatha ngayo phantsi kokukhutshwa.
- Ububanzi bubonke, ubude kunye nokuqhelaniswa neprofayili
- Ubukhulu bodonga kubo bonke ubuso bangaphandle
- Ubukhulu bewebhu yangaphakathi kunye nendawo
- Ubungakanani beCavity, ubuninzi kunye nejometri
- Ikona kunye nerediya yangaphakathi
- Iigrooves, iilwimi, iikliphu kunye neendawo zokuqinisa
- Ukunyamezela okubalulekileyo kunye needatum zokuhlola
- Isaphetha esivumelekileyo, ukujija kunye nokuthe tye
- Ubunzima obujoliswe kuko ngobude beyunithi nganye
- Ubuso obubonakalayo kunye nemida yesiphako somgangatho
- Isibonelelo sokuhombisa, sanding okanye sokubrasha
- Sika ubude kunye nendlela yokusika ezantsi
- Ulwakhiwo oluqinileyo, olunomgongxo, olugqunyiweyo okanye oludityanisiweyo
- Isampulu eyintloko evunyiweyo kunye nomhla wohlaziyo
Musa umatshini wokuvula kufa njengekopi yeprofayile ebandayo egqityiweyo.Icandelo elishushu le-WPC linokutshintsha ngokudumba, ukutsalwa, ukulinganisa kunye nokupholisa. Imbuyekezo yezixhobo kufuneka iphuhliswe malunga neyona fomula, imveliso kunye nenkqubo esezantsi.
Umbono wethu wefektri:unikezelo lwe-3D olucocekileyo luluncedo ekuthengisweni, kodwa luxwebhu lokwenziwa kakubi. Siyabuza ukuba yeyiphi imiphezulu edibana nenye indawo, yoluphi udonga olulawula amandla, olujongana nomthengi kwaye apho isityalo sinokuvuma ukuhluka. Loo mephu ibaluleke kakhulu kunokubeka unyamezelo oluqinileyo kumgca ngamnye.
I-WPC lusapho lweefomula, hayi enye imathiriyeli ekrwada
Umenzi wezixhobo ufuna ngaphezu koonobumba WPC. Ipolymer inokuba yiPE, PP okanye iPVC. Inxalenye yokhuni inokwahluka kwiintlobo, ifom ye-particle, ukusabalalisa ubungakanani kunye nesimo somswakama. Iifomula zisenokuqulatha isihluzi seminerali, isithambiso, iarhente yokudibanisa, ibala lebala, isizinzi, iarhente ephuphuma ugwebu okanye imathiriyeli ephinda isetyenziswe.
Iphepha lokubumba le-WPC likaNanhaiya lichonga i-PE kunye ne-PP kunye nesithambiso somthi njengemathiriyeli ekujoliswe kuyo. Imveliso yayo kunye noluhlu lwesicelo lukwagubungela ibhodi ye-PVC yogwebu kunye ne-PE ekhethekileyo yokwenziwa komthi weplastiki. Nika ifomyula yemveliso echanekileyo ukuze i-mold yenzelwe izinto eziza kungena kuyo.
| Igalelo lefomula | Kutheni umthengisi wezixhobo eyidinga | Ukuthumela ntoni |
|---|---|---|
| Ipolymer yeMatrix | Ukutshintsha ukuziphatha okunyibilikayo, ifestile yobushushu, ukutsalwa phantsi kunye nempendulo yokupholisa | Ibakala leresin elichanekileyo, iphepha ledatha lomboneleli kunye nepesenti |
| icandelo Wood | Ichaphazela ukuziphatha kokutya, ukumelana nokuqukuqela, umthwalo wokufuma kunye nenkangeleko yomphezulu | Uhlobo lomthi, umgubo okanye ifayibha, uluhlu lwamasuntswana, ubuninzi bobuninzi, imeko yokufuma kunye nepesenti |
| Mineral filler | Ukutshintsha i-viscosity, ubunzima, ukunxiba kunye nomphezulu | Igama lezinto eziphathekayo, idatha yesuntswana, unyango kunye nepesenti |
| I-Lubricant kunye ne-processing aid | Iimpembelelo zifa ukukhululwa, uxinzelelo, unyango olungaphezulu kunye nolusezantsi | Igama lemveliso, izinga lokongeza kunye nolandelelwano lokuxuba |
| I-arhente yokudibanisa kunye ne-stabilizer | Itshintsha imveliso edibeneyo kunye neyokugqibela | Ibakala nepesenti, kunye nazo naziphi na izithintelo zokusetyenzwa |
| I-pigment okanye i-cap layer | Ichaphazela umgangatho obonakalayo, impendulo ye-thermal kunye ne-co-extrusion layout | Isixokelelwano sombala, ubungakanani bomaleko ekujoliswe kuko, indawo ye-co-extruder kunye nomlinganiselo wokuqukuqela |
| Isiqulatho esenziwe ngokutsha | Ungongeza i-viscosity, ukungcola kunye nokwahluka komswakama | Umthombo, ukulungiswa, ipesenti ephezulu kunye nokwahluka kweqashiso |
| Inkqubo yogwebu | Ukutshintsha uphuhliso loxinaniso, uxinzelelo kunye nokubuyiselwa komda | Gqibezela ukuqulunqwa, ukuxinana kwethagethi kunye nefestile yokulungisa |
ILebhu yeeMveliso zeHlathi yeSebe lase-US ichaza ukuba ukufuma kwe-WPC kunokususwa ngaphambi kokuba kusetyenzwe, ngexesha lokudityaniswa kwenyathelo elahlukileyo okanye kwinkqubo ye-in-line extrusion. Isahluko salo sobugcisa sikwaphawula ukuba abavelisi be-WPC basebenzisa iindlela zezixhobo ezahlukeneyo, kubandakanywa iipellets ezidityanisiweyo nge-screw enye, inyathelo elinye-i-twin-screw compounding kunye ne-profiling, kunye neenkqubo ze-tandem. Umngundo kufuneka uhambelane nendlela ebonelela ngokunyibilika kwayo.
Umgaqo wefomula yesalathiso:ubeke ifomula enye evunyiweyo kunye nendlela yokulungiselela kwisivumelwano sezixhobo. Utshintsho lwexesha elizayo lunokwenzeka, kodwa iqela lifuna isiseko xa uxinzelelo, umphezulu, imilinganiselo okanye isiphumo sitshintsha.
Ubumanzi bufanele umgca wabo kwi-RFQ. Amabhamuza, imingxunya kunye nendawo engazinzanga ekubumbeni inokuqala kwindawo yokugcina, ukomisa, ukuxuba, ukondla okanye ukuphuma. Umphezulu ococekileyo ohambayo awukwazi ukususa amanzi ahlala kwi-compound.
Tshatisa ukungunda kwindlela iWPC enyibilika ngayo iveliswa
I-pellet ye-WPC edibeneyo ehamba ngeprofayili ye-screw-screw ifikelela kwi-mold ngokwahlukileyo ukusuka kumxube owomileyo oxutywe kwaye wakhiwe kwinkqubo enye ye-screw-screw. Isiphumo sinokuba nozinzo oluhlukeneyo loxinzelelo, ukusabalalisa ubushushu kunye novakalelo kwisithintelo sesikrini. Buza umthengisi wokungunda ukuba ajonge kwakhona i-extruder kunye neadaptha, hayi iprofayile kuphela.
| Indlela yokuvelisa | Ingqwalasela yokuthenga eqhelekileyo | Ulwazi olufunekayo kwi-mold inlet |
|---|---|---|
| Iipellets ezidityanisiweyo kunye neprofayili yesikrufu esinye | Ukuhambisa okuzinzile, ukunyibilika, ukuveliswa koxinzelelo kunye nokwakheka kweprofayili | Ibakala lePellet, ukufuma, i-screw diameter, imveliso, iqondo lobushushu elinyibilikayo, uluhlu loxinzelelo kunye nokucoca |
| Inyathelo elinye-i-twin-screw compounding kunye neprofayili | Ukutya, ukuxuba, ukususwa kokufuma kunye nokwenza kwindlela enye eqhubekayo | Ifomyula epheleleyo, isicwangciso sesondlo, ukungena, ukucwangciswa kwe-screw, uxinzelelo lokukhupha, ubushushu kunye nokwahluka kweqondo |
| Tandem extrusion | Ukwahlula umsebenzi wokudibanisa okanye wokomisa kuxinzelelo lokugqibela kunye nomsebenzi wokwenza iprofayili | Indlela yokudlulisa, idatha yesibini-extruder, imeko yokunyibilika, ingqiqo yokulawula kunye nokuphathwa kakubi |
| I-co-extruded cap okanye umaleko osebenzayo | Ukusabalalisa umaleko ozinzileyo kunye nokunamathela kwiprofayili | Iifomyula eziphambili kunye ne-cap, i-flow ratio, i-inlet orientation, uxinzelelo lomntu kunye nokwamkelwa kobungqimba |
Nanhaiya iimpahlaizikrufu enye, izikrufu ezingamawele ezinxuseneyo, imigqomo ye-conical-screwkwayeoomatshini beplasitiki extruder. Khetha icandelo leplastiki ngomsebenzi wenkqubo. Emva koko yila i-mold ejikeleze imeko yokunyibilika ukuba icandelo linokugcina.
Ngokhuni olurhabaxa kunye neefomyula ezizaliswe ziiminerali, jonga kwakhona isikrufu kunye nephakheji yokunxiba yombhobho ngaphambi kokunyusa uthintelo lokungunda. Isikhokelo esikhoyo sikaNanhaiya,I-Screw Barrel ye-WPC Extrusion: Indlela yokuyeka ukuNxitywa kwePlastiki, igubungela ukungena, ubushushu kunye nokukhethwa kwendawo ngaphandle kokuphindaphinda izigqibo zeprofayili-isixhobo kweli nqaku.
Umbono wethu wefektri:xa ukungunda okutsha kuphakamisa uxinzelelo, ukufa kudla ngokubekwa ityala ngokukhawuleza. Maxa wambi isithintelo siphosakele. Ngamanye amaxesha isikrufu asikwazi ukubonelela ngeyunifomu, elungiselelwe ngokupheleleyo ukunyibilika kwinqanaba eliceliweyo. Sithelekisa uxinzelelo ngaphambi nangemva kweenguqu, khangela isikrini kunye nemeko yezinto eziphathekayo, kwaye uqinisekise umphumo wenetha oyinyaniso ngaphambi kokusika indlela yokuhamba kwakhona.
Ukuhamba kweprofayili kufuneka kufike kunye kwindawo yokuphuma
Iprofayile yeWPC inokuqulatha iindonga ezishinyeneyo zangaphandle, iiweb zangaphakathi ezicekethekileyo, iigrooves ezinzulu kunye neekona ezincinci kwicandelo elinye. Indlela nganye iyachasa ukuhamba ngokwahlukileyo. Ukuba inyibilika ifikelela kwindawo ngokukhawuleza kwaye enye icotha kakhulu, iprofayili inokutsala, ijije, ikrazule okanye ibonise ukuxinana okungalinganiyo kunye nomphezulu.
Uyilo lwezixhobo lusebenzisa imilo yenguqu kunye nokuchasana nokuhamba kwendawo ukulinganisa icandelo. Ithagethi ayifani ngesantya kwindawo nganye yangaphakathi. Ithagethi yiprofayili ezinzileyo ekuphumeni ukuba i-calibrator inokuxhasa ngaphandle kokulungiswa okugqithisileyo.
Iindonga zangaphandle
Ubuso obubonakalayo bufuna unikezelo oluzinzileyo kunye nendawo efanelekileyo kumlebe wokufa. Amacandelo angqingqwa nawo athwala ubushushu obuninzi kwisilinganisi-mandla kwaye anokupholisa kancinane kuneempawu ezibhityileyo.
Iiwebhu zangaphakathi
Iimbambo ezibhityileyo zisesichengeni sokuzaliswa okanye ukukrazuka okungaphelelanga. Iindlela zabo zokutya, ukudibanisa kunye nenkxaso esezantsi kufuneka ibonakale kwimizobo yezixhobo kunye nokwamkelwa.
Iigrooves kunye neekona
Iimpawu ezincinci zinokwandisa ukuhamba kwendawo kunye nokugqiba iingxaki. Phawula imiphetho esebenzayo ukuze ulungiso lwesixhobo lukhusele ukufaneleka endaweni yokuphucula umphezulu ongabalulekanga.
Umbono wethu wefektri:ulungiso lokungunda kufuneka lube nesizathu esilinganisiweyo. Simakisha apho iphrofayili inzima, incinci, ikhawuleza, icotha okanye igqwethekile, emva koko utshintshe indawo yokuhamba enoxanduva kumanyathelo alawulwayo. Ukugaya umlebe wokufa ngenxa yokuba iphrofayili "ibonakala ingalunganga" inokurhweba enye impazamo enye kwaye isuse irekhodi elifunekayo kwiseti elandelayo.
Ukulinganisa kunye nokupholisa kumisela iprofayili ebandayo
I-extrusion die die yenza icandelo elishushu. I-calibrator iseka kwaye ixhasa iindawo ezibalulekileyo ngelixa ubushushu bushiya izinto. Ukupholisa kuyaqhubeka ngeepleyiti, iitanki okanye amacandelo okutshiza, kwaye ukutsalwa kushenxisa inkangeleko phantsi koxinzelelo olulawulwayo. La macandelo kufuneka abelane ngomgca ophakathi kunye nereferensi yesantya.
I-Nanhaiya ibonelela ngeendlela zokupholisa ozikhethelayo kubunjwa bayo be-WPC. Cacisa injongo yesekethe nganye, ubungakanani bokungena kunye nendawo yokuphuma, imfuneko yomgangatho wamanzi, ubushushu bokusebenza kunye nokuhamba okukhoyo. Isityalo kufuneka sicwangcise ukufikelela kwiitshaneli zokucoca ezinokuqokelela isikali okanye inkunkuma.
| Ungeniso olusezantsi | Isiphumo kwiprofayile | Idatha yomthengi ukunika |
|---|---|---|
| Uqhagamshelwano lweCalibrator kunye nenkxaso | Ibamba ubuso obukhethiweyo bangaphandle, iigrooves, imiphetho okanye imingxuma njengoko icandelo liphola | Umzobo weCalibrator, ubude, inani lezigaba, indlela yevacuum kunye noluhlu lohlengahlengiso |
| Imeko yamanzi okupholisa | Ukutshintsha izinga lokususwa kobushushu kunye nokuzinza kwe-dimensional | Ukubonelela ngeqondo lokushisa, ukuhamba, uxinzelelo, umgangatho wamanzi kunye nenkqubo yokujikeleza kwakhona |
| Umgama ukusuka kwidayi ukuya kwisikali | Utshintsho olungaxhaswanga kwiprofayile eshushu phambi kokulinganisa | Uyilo lomgca, uluhlu lohlengahlengiso kunye nokufikelela kokuqalisa |
| Uhlobo lokuthuthwa kunye nolungelelwaniso | Iseta isantya somgca kwaye inokutsala iprofayile ngokungalinganiyo | Uyilo lwebhanti okanye umkhondo, uluhlu lwesantya, ubude boqhagamshelwano kunye nobude beziko |
| Ukusika kunye nokupakisha | Inokutyhila okanye idale intshukumo emva kokupholisa okuphambili | Sika ubude, isarha okanye uhlobo lokusika, itafile yokuxhasa kunye nendlela yokupakisha |
Musa ukuthembisa imilinganiselo ebandayo kwindawo yokuphuma.Vumelanani ukuba imilinganiselo nganye iza kulinganiswa phi kwaye nini emva kokupholisa. Sebenzisa indlela efanayo yokumisela kunye nokulinganisa iisampulu ezivunyiweyo kunye nolawulo lwemveliso.
Uphando lwe-USDA Forest Products Laboratory's profile-extrusion luchaza inkqubo apho i-WPC etyhidiweyo yabunjwa ngokufa, ilandelwa yi-sizing die, itanki yokutshiza yamanzi kunye nedonsa. Olo landelelwano lusisikhumbuzo esiluncedo: isiphumo sokubumba singowomgca wonke, nokuba umngundo uthengwa njengento enye.
Cacisa ukwakhiwa komngundo, unyango kunye nokuhlolwa
I-Nanhaiya ivelisa iimolds zayo ze-WPC kwintsimbi kwaye ichaza i-alloy-high-high-high-high-alloy iron enemigangatho eqiniweyo nekhazimlisiweyo yeendawo zokusebenza. Umngundo ngamnye wenziwa ngoomatshini beCNC, ubushushu buphathwe kwaye bukhazimliswe. Isivumelwano sokugqibela kufuneka sijike ezo mpawu zemveliso ngokubanzi zibe ziimfuno zenqanaba lecandelo.
- Ibakala lemathiriyeli kwicandelo ngalinye eliphambili
- Ubushushu bonyango kunye nokuqina komda
- Kugqityiwe imfuno yobunzima kunye nendawo yovavanyo
- Imfuno yokugqitywa komgangatho wokuhamba
- Imilinganiselo ebalulekileyo kunye nokunyamezela
- Iirejista, iidowuli kunye neereferensi zendibano
- Ubungakanani beheater, amandla, amandla ombane kunye nezihlanganisi
- Uhlobo lwe-thermocouple, indawo kunye neenkcukacha zekhebula
- Amazibuko oxinzelelo kunye nobushushu obunyibilikayo
- Umzobo wokupholisa wetshaneli kunye novavanyo loxinzelelo
- Imathiriyeli yeFastener, ibakala kunye nobungakanani obusetyenzisiweyo
- Faka endaweni kunye nenkcazelo enxitywayo
- Ukukhusela umhlwa, ukupakisha kunye nendlela yokugcina
- Iirekhodi eziphathekayo, unyango kunye nobukhulu
Sukucela owona mphezulu unzima kakhulu kuyo yonke indawo. Umzimba wokufa, ukufakwa, izibophelelo, iadaptha kunye nenkxaso inemisebenzi eyahlukeneyo. Inkcazo kufuneka idibanise imeko yomhlaba, amandla e-substrate, indlela yokulungisa kunye nokuvezwa kwe-corrosion kunye nomthi olindelekileyo kunye nomxholo wamaminerali.
Isiqinisekiso somthengisi sinokubandakanya iNanhaiya'sizixhobo zokuvelisa, ulwazi lwesatifikethikwayeinkxaso yofakelo kunye nokugcinwa. Beka amaxwebhu afunekayo kunye nenkxaso kumyalelo wokuthenga kunokuba uthembele kwingxelo yekhathalogu ngokubanzi.
Sebenzisa ipateni yesiphene ukufumana indawo enoxanduva
Iziphene zeprofayili ye-WPC zinokuqala kwimathiriyeli ekrwada, i-mixer, i-feeder, i-screw kunye ne-barrel, i-mold, i-calibrator, icandelo lokupholisa okanye ukukhupha. Indawo yesiphene kwi-cross-section kunye nokutshintsha kwayo ekuhambeni kwexesha inika imikhondo eluncedo. Zirekhode phambi kokutshintsha ubushushu, isantya kunye nesixhobo kunye.
| Isiphene esijongwe | Iitshekhi zokungunda | Ezinye iitshekhi zomgca | Isifundo sokuthenga |
|---|---|---|---|
| Iprofayile ijijwa kwicala elinye eliphindaphindwayo | Ibhalansi yokuhamba, imbuyekezo yodonga, ulungelelwaniso lokufa kunye nemeko yokukhutshwa | Indawo yeCalibrator, ibhalansi yokupholisa kunye nokulungelelaniswa kokutsala | Yenza i-twist into yokwamkelwa elinganisiweyo emva kokupholisa ngokupheleleyo |
| Udonga olunye okanye ubambo lubhityile | Isithintelo sasekhaya, faka indawo, idiphozithi, ukuguga okanye ukonakala komhlaba ohambayo | Ukuhambelana kwefomula, ukufuma, imeko yesikrini kunye nokuzinza kwemveliso | Phawula lonke udonga olubalulekileyo kunye nombambo kumzobo |
| Uqhawulo lwewebhu lwangaphakathi | Indlela yokutya yewebhu, uyilo lwesiphambuka kunye nenkxaso yokuphuma | Ukufuma, ungcoliseko, ukulungiselela ukunyibilika, isantya kunye nomgama ongaxhaswanga | Bandakanya uhlolo lokunqunyulwa kwecandelo kuvavanyo lokubaleka |
| Umphezulu orhabaxa okanye okrazukileyo | Ukugqitywa kwe-Die-lip, idiphozithi, ubushushu kunye nokuhamba kwendawo | Ifomula, ibhalansi ye-lubricant, ukufuma, ukusasazeka kunye nesantya somgca | Vuma isampulu yobuso bomzimba phantsi kwefomula enegama |
| Iibhola okanye i-pinnholes | Iindawo zokubamba kunye nokufudumeza kwendawo | Ukufuma kweenkuni, ukomisa, ukutyisa, ukukhupha umoya kunye nokususwa okuguquguqukayo | Rekhoda ukulungiswa kokufuma kunye nokusebenza kwe-vent kwisicwangciso sovavanyo |
| Amanqaku amdaka okanye amnyama | Iindawo ezifileyo, iidiphozithi, ubushushu obugqithisileyo bendawo kunye nomonakalo wokucoca | Iidiphozithi zomgqomo, imbali yobushushu, ukuziqhelanisa nokuvalwa kunye nokutya okungcolisekileyo | Cela inkqubo ebhaliweyo yokuqalisa, ukuvala kunye nokucoca |
| Imilinganiselo iyakhukuliseka ngexesha lokubaleka | Ukunyakaza kwe-thermal, ukulungiswa okuxekethileyo, ukunxiba kunye nemeko yokupholisa-yejelo | Imveliso, ubushushu, uxinzelelo, ivacuum, amanzi kunye nesantya sokutsala | Sebenzisa iisampulu ezinexesha ngokubaleka okuzinzileyo, hayi iisampulu enye yokuqala |
| Uxinzelelo oluphezulu kunye nemveliso ephantsi | Ukuhamba okuthintelweyo, indlela evaliweyo, inguqu engafanelekanga okanye ubushushu obuphantsi bokufa | Ukuvaleka kwesikrini, isikrufu esigugileyo, ukunciphisa ukutya kunye ne-viscosity yezinto | Chaza indawo yoxinzelelo kunye nefestile esebenzayo yokusebenza |
Indlela esebenzayo yokuxilonga:phawula phezulu, ezantsi, ekhohlo nasekunene kwi-extrudate kunye neprofayile yokugqibela. Rekhoda ukuqhelaniswa okufanayo ngekheyibrator. Ukuba isiphene sijikeleza okanye sitshintsha emva kwecandelo lomgca, uphando lunesiqalo esingcono kunomyalelo jikelele wokulungelelanisa ukubumba.
Umbono wethu wefektri:siyalumka xa isiphene sichazwa kuphela “njengomphezulu ombi.” Siyabuza apho ivela khona, ingaba iyaqhubeka na, xa iqala emva kokuqalisa, yeyiphi ifomula eninzi esebenzayo kwaye kwenzeka ntoni kuxinzelelo. Ifoto esondeleyo ene-orientation kunye necandelo eligciniweyo lihlala ligcina ixesha elininzi kunomyalezo omde.
WPC extrusion ngundo RFQ uluhlu lokukhangela
I-RFQ epheleleyo yenza iikowuteshini zithelekiseke kwaye inika iqela lobunjineli imeko ecacileyo yesalathiso. Sebenzisa inombolo enye yohlaziyo kuwo wonke umzobo wemveliso, ifomula, uyilo lomgca kunye noxwebhu lolwamkelo.
- Chonga imveliso egqityiweyo.I-state decking, ucingo, isakhelo socango, isilingi, ipaneli, i-trim okanye enye iprofayili. Cacisa usetyenziso kwaye yeyiphi imiphezulu ebonakalayo okanye esebenzayo.
- Qhoboshela icandelo elinqamlezileyo elilawulwayo.Bandakanya imilinganiselo, iindonga, iimbambo, imingxuma, irediyo, iidatum, ukunyamezela, ukuchaneka, ukujija kunye nobunzima obujoliswe kuyo ngobude.
- Nika ifomula epheleleyo.Dwelisa ibakala lepolymer, uhlobo lomthi kunye nomxholo, isithambiso seminerali, i-lubricant, i-ejenti yokudibanisa, i-stabilizer, i-pigment, umxholo ohlaziyiweyo kunye nayiphi na inkqubo yogwebu okanye i-cap-layer.
- Chaza ukulungiselela umbandela.Nika ukomisa, ukuxuba, ukudibanisa, i-pelletizing, ukugcinwa, ukuxinana kwesambuku kunye nolwazi lokulawula ukufuma.
- Chaza indlela ye-extrusion.Thetha isikrufu esinye, iwele elinxuseneyo, iwele le-conical okanye i-tandem; Idayamitha yesikrufu; imveliso isantya somgca; ukuhluza; uxinzelelo oluqhelekileyo; kunye nefestile yobushushu.
- Lawula ujongano lomatshini.Qhoboshela iflange, irejista, isangqa sebholiti, isiziba esinyibilikayo, ukutywina ubuso, ukuphakama kombindi, inkxaso, ukuphakamisa kunye nemvulophu yendawo.
- Dwelisa idatha yombane kunye nezinto eziluncedo.Nika amandla ombane, amaza, ulawulo lwesifudumezi, uhlobo lwe-thermocouple, umgangatho wentambo, ubushushu bamanzi okupholisa, ukuhamba, uxinzelelo kunye nomgangatho.
- Bonisa uyilo olusezantsi.Bandakanya amacandelo e-calibrator, ivacuum okanye uqhagamshelo lwamanzi, iitanki zokupholisa, iitafile zokuxhasa, ukuthutha, iyunithi yokufaka i-embossing, i-cutter kunye nohlengahlengiso olukhoyo.
- Chaza umsebenzi ongaphezulu.Xela ukuba ingaba imveliso ishiya umgca ugudileyo, ugxininiswe, ufakwe isanti okanye uhlanjululwe kunye nokuba zingakanani izinto ezikhutshwa yinkqubo yesibini.
- Dwelisa onke amalungu anikiweyo.I-adaptha eyahlukileyo, umzimba wokufa, izinto ezifakelwayo, iikhalbhutha, iipleyiti zokupholisa, izifudumezi, izivamvo, izitywini, iziqhoboshi, izitendi, izixhobo kunye neespare.
- Cela ifayile yobugcisa.Bandakanya imizobo, i-bill of materials, izinto kunye neerekhodi zonyango, ingxelo yokuhlola, uluhlu lombane, umzobo wokupholisa, i-manual kunye ne-spare-parts list.
- Bhala uvavanyo lokuvuma.Xela ifomyula, iprofayili, isiphumo, isantya, ubude bexesha, iirekhodi zenkqubo, iisampulu rhoqo, imida yobukhulu, isampulu yomphezulu kunye novavanyo lwemveliso egqityiweyo.
Ukutshintshwa kwesilumkiso:Sukusebenzisa umngundo ogugileyo njengengcaciso ekukuphela kwayo yeseti entsha. Hlanganisa imizobo yoqobo, imilinganiselo yokusetyenziswa komatshini, iprofayili egciniweyo elungileyo kunye nesizathu sokutshintshwa. Ukukopa iimpawu zokuqukuqela ezigugileyo kunokuvelisa isiphene esidala.
Ngomgca webhodi wePVC okanye weWPC, jonga kwakhonaPVC ibhodi conical twin-screw umphandangepakethe yezixhobo. Ngemveliso ephezulu okanye imisebenzi edibanisayo, thelekisa iukujikeleza ngokudibeneyo umphanda we-twin-screwkwaye ngokubanziuluhlu lwezikrufu ezimbini ezinxuseneyo. La makhonkco axhasa ukhetho lwezixhobo; ukhetho lokugqibela luxhomekeke kwifomula kunye nomzila wenkqubo.
Yamkela isikhunta ngokuqhutywa kwemveliso elawulwayo
Qala ngokuhlolwa kwecandelo, emva koko ungqine isiphumo sokwenza kumgca. Ifomula ye-WPC ekuvunyelwene ngayo ibalulekile kuba ipholima eyahlukileyo, isiqulatho somthi, imeko yokufuma okanye isixokelelwano se-lubricant inokutshintsha uxinzelelo, umphezulu kunye nokubuyiswa kwe-dimensional.
| Inqanaba lokwamkeleka | Yintoni ekufuneka uyiqinisekise | Rekhoda ukugcina |
|---|---|---|
| Uphononongo loxwebhu | Uhlaziyo lokuzoba, uludwe lwamacandelo, imathiriyeli kunye nomthamo wonyango, izifudumezi, izixhobo zoluvo, iisekethe zokupholisa, ii-spare kunye neencwadana | Irejista yoxwebhu esayiniweyo |
| Ukuhlolwa kwebhentshi | Ujongano olubalulekileyo, iirejista, ukuvuleka, ukufaka, ukutywina ubuso, iziqhoboshi, imiphezulu yokuhamba kunye nokuqhelaniswa nendibano | Ingxelo yobukhulu kunye nebonwayo ibotshelelwe kumanani athile |
| Ukuhlohla | Umphakamo wombindi, ukulingana kweflange, inkxaso, ukunyusa ufikelelo, iingcingo zesifudumezi, izixhobo zoluvo, uqhagamshelo lwamanzi kunye nolungelelwaniso lwezilinganisi. | Uluhlu lokuhlola ukufakwa kunye neefoto |
| Yenza shushu | Ukuchongwa kwendawo, impendulo yomlawuli, ukufundwa kwenzwa, umzobo wangoku, ukuvuza kunye nemeko yetshaneli yokupholisa | Imephu yendawo kunye nofundo oluzinzileyo |
| Ukuqhuba kwemveliso | Ifomula evunyiweyo, ukulungiswa kwesondlo, imveliso, isantya somgca, amaqondo obushushu, uxinzelelo, umthwalo wemoto, iimeko zokupholisa kunye nokurhuqwa. | Iphepha lenkqubo esekwe kwixesha kunye nesampulu ekrwada egciniweyo |
| Ukuhlolwa kweprofayili | Imilinganiselo yangaphandle, icandelo lodonga kunye neembambo, ukuthe tye, ukujijwa, umphezulu, umbala, ubunzima ngobude kunye nokulingana nezinto zokukhwelana. | Imilinganiselo ebotshelelwe kwindawo yokusika kunye nexesha lemveliso |
| Ukutshintsha kunye nokubuyisela | Uhlengahlengiso oluvunyiweyo, ukumisa okuqhelekileyo kunye nokuqalisa kwakhona, okanye ubungakanani obunye okanye utshintsho lombala xa lubalulekile kwimveliso yemihla ngemihla | Ukuphuma komsebenzisi kunye noluhlu lwezenzo eziseleyo |
Imveliso egqityiweyo inokufuna iimvavanyo ezihamba kude ngaphaya kwemilinganiselo yeprofayili.I-I-ASTM D7031sisikhokelo sokuvavanya iimpawu zoomatshini nezomzimba zeemveliso ze-WPC, kwaye ichaza ukuba abasebenzisi kufuneka bakhethe iimvavanyo ezifanelekileyo kwisicelo.I-I-ASTM D7032-21iquka imigangatho yokusebenza kweWPC kunye neebhodi zeplasitiki zamaplanga, izitepsi, oonogada kunye nezandla.
Kwiibhodi zedekhi ezidityanisiweyo zendalo zomelezwe ngefayibha,ISO 16616:2015inikeza iindlela zovavanyo, ngelixaISO 19821:2017iidilesi zokukala ubude. Qinisekisa uhlelo olusebenzayo, ikhowudi yesizwe kunye nobubanzi bemveliso phambi kokubhala ikhontrakthi. Umngundo awuthwali ukuthotyelwa kwemveliso egqityiweyo.
Umbono wethu wefektri:unikezelo olungcono yinkqubo ezinzileyo yefestile kunye neseti yeesampuli ezinokulandeleka. Sifuna ukwazi ukuba yeyiphi ifomula ebalekayo, ngokukhawuleza kangakanani umgca uhambe, apho uxinzelelo luzinze khona, ukupholisa kwamiselwa njani kwaye isampulu nganye yasikwa nini. Ibhodi enye entle ebekwe phezu kwetafile ayichazi ukuba umgca unokuphinda.
Imibuzo ebuzwa qho
Loluphi ulwazi olufunekayo ukucaphula i-WPC extrusion mold?
Thumela umzobo wokugqibela weprofayili kunye nokunyamezela, ifomyula epheleleyo ye-WPC, indlela yokulungiselela izinto, i-extruder kunye neenkcukacha ze-adaptha, isiphumo esijoliswe kuyo kunye nesantya somgca, ukupholisa nokukhupha, iimfuno zomphezulu, isicwangciso sokutshintsha, izixhobo ezikhoyo kunye novavanyo olunokulinganiswa lokuvuma. Isampulu yemveliso yomzimba iluncedo, kodwa akufanele ithathe indawo yomzobo olawulwayo.
Ngaba i-WPC enye yokubumba ingakwazi ukusebenzisa i-PE, i-PP kunye ne-PVC-based composites yomthi?
Ubume obugqityiweyo obufanayo ayenzi ukuba izinto zitshintshe. I-PE, i-PP kunye ne-PVC-based based formulations ye-WPC inokwahluka ngokuhamba, ifestile yeqondo lokushisa, i-lubrication, i-drawdown kunye nempendulo yokupholisa. Sihlola eyona fomyula kunye nendlela yokusetyenzwa phambi kokuba sigqibe ekubeni isixhobo esinye kunye nofakelo olwahlukileyo luyasebenza okanye isixhobo esizinikeleyo sikhuselekile.
Ngaba i-WPC extrusion mold ibandakanya isilinganisi?
Umda ocatshulweyo kufuneka utsho. I-extrusion die ibumba ukunyibilika okushushu, ngelixa i-calibrator, amacandelo okupholisa kunye nokukhupha ubambe kwaye uzinzise iprofayili njengoko ipholile. Cela uluhlu lwezixhobo zeline-item echonga i-die, iadaptha, ii-calibrator, iipleyiti zokupholisa, izitywina, izifudumezi, izinzwa kunye nokutshintsha iindawo.
Kutheni iprofayile yeWPC ijija okanye igobe emva kokungunda?
I-twist okanye i-bow inokuvela kwi-die flow flow engalinganiyo, udonga olungalinganiyo okanye amacandelo ewebhu, ukupholisa okungalinganiyo, ukulungelelaniswa kwe-calibrator, imveliso engazinzanga, ubushushu obungalinganiyo okanye ukutsalwa ngendlela engafanelekanga. Ukulinganisa isalathiso kunye nexesha lokugqwesa phambi kokulungelelanisa izinto ezininzi ezahlukeneyo. Isixokelelwano esipheleleyo sokubumba nesokupholisa kufuneka sijongwe.
Yeyiphi imathiriyeli uNanhaiya ayisebenzisayo kubumba lweWPC?
Iphepha lokungunda le-WPC likaNanhaiya lidwelisa intsimbi kwaye lichaza intsimbi eyomelele kakhulu enengxubevange enemigangatho eqinisiweyo nekhazimlisiweyo. Ukungunda nganye CNC ngomatshini kunye nobushushu baphathwa, kunye namajelo ozikhethelayo okupholisa. Ikowuteshini evunyiweyo kufuneka ichonge ibakala elichanekileyo, umda wonyango, ukuqukunjelwa komphandle kunye neerekhodi zokuhlolwa kweprojekthi.
Ingachazwa njani inkangeleko yeprofayile yeWPC enomgongxo?
Ukubonelela nge-cross-section epheleleyo kunye nemilinganiselo yangaphandle, ubukhulu bodonga kunye neembambo, i-geometry yomgodi, i-radii, ukunyamezela okubalulekileyo, ubuso obubonakalayo, i-embossing okanye isibonelelo sesanti, ubunzima obujoliswe kuyo ngobude kunye nomgangatho wokugqibela wovavanyo lwemveliso. Phawula ukuba yeyiphi imilinganiselo esebenzayo ukuze umenzi wezixhobo azi apho uhlengahlengiso lubaluleke kakhulu.
Ngaba i-mold ingaqinisekisa ukuthotyelwa okusemgangathweni kwe-WPC?
Hayi. I-mold ilawula ukubunjwa kweprofayili, kodwa ukusebenza kwemveliso yokugqibela kuxhomekeke kwifomula, ukudibanisa, ukulawula ukufuma, iimeko zokukhupha, ukupholisa kunye nenkqubo yomgangatho wemveliso. Umenzi kufuneka avavanye ukuhombisa okugqityiweyo kwiimfuno ezisebenzayo, ezifana ne-ASTM ekhethiweyo, i-ISO okanye umgangatho wesizwe.
Ingaba i-WPC extrusion mold kufuneka yamkelwe njani?
Hlola imizobo evunyiweyo, izixhobo, unyango, ujongano, izifudumezi, izinzwa, umphezulu wokuqukuqela kunye nokutshintsha iindawo kuqala. Emva koko sebenzisa ifomula yemveliso ekuvunyelwene ngayo kwiprofayili egama layo, imveliso kunye nesantya somgca. Rekhoda iimeko zenkqubo kwaye ulinganise imilinganiselo yeprofayile epholileyo, udonga kunye namacandelo eembambo, ukuthe tye, ukujijeka, umphezulu, ubunzima ngobude kunye naluphi na uvavanyo olufunwa lubalulo lwemveliso.
Umxholo wobugcisa olungiselelwe ukusuka kwimold ye-WPC ye-Nanhaiya yangoku, i-screw-barrel, izixhobo kunye namaphepha enkonzo. Inkxaso yobugcisa yangaphandle ilinganiselwe kwi-USDA esemthethweni, i-ASTM kunye nemithombo ye-ISO. Imilinganiselo yokugqibela yezixhobo, izixhobo, unyango, ububanzi bomgca kunye neendlela zokwamkelwa zilawulwa ngamaxwebhu eprojekthi avunyiweyo.
