I-Conical kunye ne-parallel twin screw extruders: sithelekisa ntoni?

Yintoni i-conical twin screw extruder?

I-conical twin screw extruder inezikrufu ezinedayamitha yangaphandle etshintshayo ngobude bomsebenzi. Kulungiselelo lwePVC oluqhelekileyo oluxoxwe apha, isiphelo sesondlo sikhulu kwaye isiphelo sokukhupha sincinci. Inkcazo efana ne "conical screw extruder" isashiya isalathiso sokujikeleza, ukulungiswa kwe-intermeshing kunye nesicelo ekufuneka siqinisekiswe.

Yintoni i-parallel twin screw extruder?

I-parallel twin screw extruder ineezembe zokujijwa ezinxuseneyo kunye nedayamitha engaguqukiyo yangaphandle ecaleni kwecandelo lokucubungula. Ijiyometri yetshaneli isengatshintsha. Igama elithi "parallel" alikuxeleli ukuba izikrufu zijikeleza kunye okanye zibhekisa kumacala achaseneyo, okanye umatshini wenzelwe ukudibanisa okanye ukukhupha ngokuthe ngqo imveliso.

UNastaj kunye noWilczyński bahlula i-twin-screw extrusion ejikelezayo kunye ne-counter-rotingUphando luka-2024 kwi-counter-rotating extrusion scale-up. Ingxoxo yabo ichonga ukusetyenzwa kwePVC komgubo njengesicelo esibalulekileyo esijikelezayo. Loo mahluko wenkqubo sisiqalo sothelekiso olunentsingiselo.

Gcina umsebenzi wokuthenga ungaguquguquki

Kwi-PVC ye-dry-blend extrusion, thelekisa i-conical efanelekileyo kunye noqwalaselo oluhambelanayo phantsi kweemfuno zemveliso efanayo. Musa ukudlulisela ibango elidibanisayo elijikelezayo elinesantya esiphezulu kumatshini wombhobho ojikelezayo ngenxa yokuba zombini zinezikrufu ezinxuseneyo. Ukuba umsebenzi wakho yimveliso edibeneyo, sebenzisa ngokubanziIsikhokelo sokukhethwa kwezinto kunye nenkqubo ye-extrusionukuseka inkqubo kuqala.

Ngomgca omtsha, umthengisi womatshini kufuneka achaze yonke imimiselo yokusebenza. Kumacandelo okutshintshwa, siqala ngomatshini ofakwe kunye nemizobo yawo. Isicatshulwa se-screw-and-barrel asikwazi ngokwayo ukumisela ukuba ulwakhiwo lomatshini olwahlukileyo lufanelekile.

Indlela ijometri, umgama osembindini kunye nobukhulu bemodeli obahluke ngayo

Ukwahlula kwejometri luncedo apho izinto zinendawo kwaye apho indibano kufuneka ifaneleke. Kwilungiselelo eliqhelekileyo le-conical, ububanzi kunye nokwahlulwa kwee-axes ze-screw ziyahluka ngobude bokucubungula. Kwilungiselelo elihambelanayo, ii-axes zihlala zihambelana. Akukho nanye inkcazo echaza ubunzulu betshaneli, uxinzelelo lwendawo, ucoceko lokusebenza okanye umthwalo opheleleyo woxinzelelo.

Iimvulophu ezijiyile ezinxuseneyo neziqhelekileyo Ingcamango yesicwangciso-mbono ithelekisa i-axes ehambelanayo kunye neimvulophu ezingaphandle kwe-diameter eziqhubekayo kunye ne-converging axs conical ene-feed-end enkulu kunye ne-envelopes encinci yokukhupha. Umkhombandlela wokujikeleza yintsimi eyahlukileyo. Iimilo zishiya iinqwelomoya, iinkcukacha ezidibanisayo kunye nococeko olusebenzayo kwaye aziyiyo imizobo yemveliso enomlinganiselo.Ijometri ayikhankanyi indlela yokujikelezaIimvulophu zokujonga isicwangciso kuphela: akukho nqwelomoya, iinkcukacha ezidibanisayo okanye imilinganiselo yococekoNgokunxuseneyoI-PVC eqhelekileyo yekhonikhiUkutyaUkukhuphaIsiphelo esikhulu sokutyaUkukhupha okuncinci kuphelileUlwalathiso lwezinto eziphathekayoUlwalathiso lwezinto eziphathekayoIdayamitha yesiqhelo ethe gqolo kunye nesithuba se-axisUkwahlukana kwe-diameter kunye ne-axis kuyahluka ngobudeUmzekeliso wengcinga. Ukungalinganisi, hayi umzobo wemveliso kwaye hayi ukuqikelela kwangaphambili.
Funda ijometri kunye nokujikeleza njengemihlaba ecacileyo eyahlukileyo. Umzobo awubonisi iiprofayili zenqwelomoya zokukhwelana okanye ukukhutshwa kokusebenza.

Iperi yedayamitha ayingomlinganiselo womthamo

Yethuuluhlu lwe-conical twin screw barreldwelisa izibini eziquka Φ65/Φ132 kunye ne Φ80/Φ156. Ngaphambi koku-odola, qinisekisa ukuba yeyiphi isiphelo somzobo esichongayo kunye nobude bokuqhuba obuhambelanayo. Musa ukufunda inani lesibini njengobubanzi bombhobho okanye umlinganiselo wobude ukuya kububanzi. I-L/D ayinamda; Idayamitha ithwala iyunithi yobude.

IPVC umbhobho parallel screw umphandauluhlu lwamaphepha Φ45 ukuya ku Φ150 mm kunye ne L/D 32 ukuya ku 38, ngokwenza okusesikweni. Ezi zikhetho ezipapashiweyo zemveliso. Abaseki ubungakanani obulinganayo be-conical okanye uluhlu lwemveliso jikelele.

Bandakanya amalungiselelo okuqhuba kunye nenkxaso

Besiya kucela uyilo lokuphuma kwebhokisi yegiya, iinkcukacha zoqhagamshelo kunye nemvulophu yokusebenza evumelekileyo ecaleni komzobo weyunithi yokulungisa. Ukuthwala indawo okanye i-diameter ye-feed-end enkudlwana ayisiyokuthatha indawo yetorque eqinisekisiweyo, isantya kunye nokucaciswa kwethrust. Thelekisa izindululo ezipheleleyo endaweni yokuchaza umthamo womatshini ovela kwifoto.

Nanhaiya PVC pipe parallel screw barrel assembly with two screws beside the barrel
Epapashiweyo PVC umbhobho parallel assembly. Phonononga owona mzobo ukuseka ubumbeko kunye nojongano.
Nanhaiya PVC board conical barrel and two paired screw sets on a white background
Ibhodi yePVC epapashiweyo ifoto yemveliso yeconical. Imbonakalo yodwa ayinakuseka ukufaneleka, isinyithi okanye isakhono sokuvelisa.

I-Conical vs parallel twin screw extruder: uthelekiso olufana nokufana

Zombini ulungelelwaniso lufanele uvavanyo xa lucetywa umsebenzi ofanayo wePVC. Izibonelelo zabo ezinokuthi zibe luncedo kuphela emva kokuba umboneleli echonga iprofayili yokwenyani yesijivu, ilungiselelo lokutya, ukuqhuba kunye neemeko zokusebenza. Siza kusebenzisa le theyibhile ilandelayo ukuthelekisa izindululo, endaweni yokuwonga umntu ophumeleleyo jikelele kumqolo ngamnye.

Thelekisa oomatshini abacetywayo, hayi iilebhile zejometri zodwa
Isigqibo Ubume beConical Uqwalaselo olunxuseneyo Ubungqina bokucela
Ukuthathwa kwezinto Jonga i-geometry yokuphela kwesondlo kunye nokutya okusebenzisekayo kunye nomxube ocetywayo womgubo. Jonga ukuvulwa kwefidi, iprofayile yetshaneli kunye nenkqubo yokondla umxube ofanayo. Ifomu yesondlo, ukuxinana kwesambuku kunye nerekhodi elizinzileyo lomlinganiselo wesondlo.
Fusion kunye nembali thermal Vavanya ijometri eguqukayo ngesantya, ukuzaliswa kunye nolawulo lobushushu. Vavanya ubude obukhethiweyo bokuqhubekeka kunye nejiyometri yetshaneli yendawo. Izinto ezichaziweyo, ifestile yenkqubo kunye neziphumo zemveliso egqityiweyo.
Ukungenisa umoya Qinisekisa indawo yokungena kunye nemiqathango yenkqubo efunekayo apho. Qinisekisa indawo yokungena kunye nomsebenzi wokwakha uxinzelelo olusezantsi. Ukuqwalaselwa kovavanyo kunye neemeko ezivunyelweneyo zenkqubo yokuphuma.
Uxinzelelo kunye nomthwalo wokuqhuba Sebenzisa eyona drive kunye nemida yokusetyenzwa kweyunithi. Sebenzisa eyona drive kunye nemida yokusetyenzwa kweyunithi. Imvulophu yokusebenza evunywe ngumnikezeli kunye nomsebenzi wokufa.
Uluhlu lwemveliso Qinisekisa imveliso eyamkelekileyo ngokobungakanani bemveliso efunekayo. Qinisekisa isiphumo esamkelweyo kwimida yomgangatho ofanayo. Ubuncinci obuzinzileyo kunye namanqaku aphezulu emveliso.
Amandla Ukulinganisa indawo yokusebenza yomgqatswa. Ukulinganisa indawo yokusebenza yomgqatswa. kWh ngekg eyamkelweyo, kunye nomda ochaziweyo kunye nexesha lexesha.
Ukunxiba kunye nokutshintshwa Hlola iindawo zokukhwelana kunye neemeko ezivumelekileyo zohlengahlengiso. Hlola izikrufu zombini kunye nemibhobho yomibini. Imephu yokunxiba ebekwe kwindawo kunye nomda wokutshintsha.
Utyalo-mali Bandakanya ufakelo, abancedisi kunye noluhlu olufunekayo lwemveliso. Bandakanya ububanzi beprojekthi efanayo. Iikowuteshini ezibaluliweyo nezikhutshiweyo ezifanayo kunye nemigaqo yokwamkelwa.

Kwi-abstract yakheuthelekiso lwe-parallel kunye ne-conical extrusion, S. Seifert uvavanya uqwalaselo, ixesha lokuhlala kunye nokucheba ngokuchasene nokusetyenziswa kokuphela kwePVC. Oko kuxhasa uthelekiso lwenkqubo ethile; ayiboneleli ngokunqunyulwa kobungakanani bombhobho jikelele okanye ipesenti yokonga amandla ekuthengeni okutsha.

Indlela ukwakhiwa kwePVC yakho kusitshintsha ngayo isigqibo

Qala inkcazo ngento engena kumatshini kwaye yintoni emayishiye ukufa. "I-PVC eqinileyo" ibanzi kakhulu ukuthelekisa izindululo ezimbini. Siya kucela ibakala le-resin, uhlobo lwe-filler kunye nokulayisha, i-stabilizer kunye ne-lubrication system, umxholo ohlaziyiweyo, ifom yokutya kunye nendlela yokulungiselela. Rekhoda uhlaziyo lweresiphi ukuze ulingo kunye nekowuteshini zichaze imathiriyeli efanayo.

Gcina iiyunithi zokuqamba zicacile

Ukulayishwa kwi-phr kuthetha iinxalenye ngekhulu leenxalenye ze-resin, hayi ubunzima bepesenti yekhompawundi yonke. Njengomzekelo olula wokuqulunqa, i-100 mass parts resin plus 50 parts filler, kungekho ezinye izithako, iqulethe i-50 ÷ 150 = 33.3% yokuzalisa ngobunzima bubonke. Ukongeza ezinye izithako kutshintsha loo pesenti. Le arithmetic ayimiseli ukulayisha okukhuselekileyo kuwo nawuphi na umatshini.

Buza ukuba kuya kuhlolwa njani na ukuhambelana kwesondlo. Utshintsho kwi-bulk density okanye ukulungiswa kwesondlo kufuneka kubhalwe kunokuba kufihlwe emva kwegama le-polymer elingatshintshiyo. Ukuba umthengisi uncoma ijometri eyahlukileyo, kufuna inkcazo ebophelelwe kwimeko yezinto eziphathekayo kunye nomsebenzi wokuvelisa.

Chaza ukudibanisa okuluncedo kunye nefestile yokukhupha umoya

Nastaj kunye noWilczyński'suphononongo olujikelezayo lwe-extrusioniphatha amaqondo obushushu, uphuhliso lokunyibilika kunye nesiphumo njengeenjongo zokukalisa ezidityanisiweyo. Ikwachaza nokuhamba okuvuza kwiinkqubo zokuhlangana. Ke ngoko asizukuyichaza inkqubo epheleleyo ukusuka kumthamo wetshaneli engenanto, okanye sichaze isantya se-screw ngaphandle kokuqwalasela uphuhliso lwemathiriyeli ecaleni kweyunithi.

Vumelana ukuba loluphi uxinzelelo kunye nobushushu bezinto ezibonakalayo ziya kuthathwa, apho ziya kuthathwa khona kunye nendlela iisampulu zemveliso eziya kunxulunyaniswa ngayo nezo zifundo. Iindawo zokubeka umphanda zodwa aziboneleli ngerekhodi. Ifestile yokusebenza eluncedo ichonga iimeko apho imveliso efunekayo idlulayo, hayi nje apho umatshini uhlala esebenza.

Sebenzisa iimvavanyo zemveliso ngaphakathi kwendawo yazo yokwenyani

I-I-ASTM D2152-23ijongana nokwanela kokudibanisa kumbhobho oqinileyo wePVC kunye nezixhobo ezibunjiweyo ngokuntywiliselwa kwe-acetone. Imida yayo epapashiweyo ithi ayikwazi ukwahlula ukuthotywa kwe-thermal ukusuka kwi-fusion eyaneleyo kwaye ayithathi indawo yolunye uvavanyo lomzimba okanye lwekhemikhali. Ayisosiqinisekiso somgangatho wemveliso. Naluphi na uvavanyo lwe-solvent olusebenzayo lolwabasebenzi abaqeqeshiweyo kunye nolawulo olufunekayo lokhuseleko.

Kwiprojekthi efanelekileyo yodonga lwePVC-U yombhobho woxinzelelo,ISO 1452-2:2009ichaza iimpawu zombhobho kunye neeparamitha zovavanyo ezinxulumene nazo. Ayikhethi ijiyometri ejijwayo. Vumelanani nomgangatho osebenzayo wemveliso, uhlelo kunye neemfuno zemarike ngaphambi kokuba nigqibe ngokuba yintoni na ebandakanya imveliso eyamkelekileyo.

Ubungakanani be-extruder malunga nemveliso ethengiswayo

Imveliso ekujoliswe kuyo kufuneka ivele kwishedyuli yemveliso. Siya kucela uluhlu lwemveliso olufunekayo, hayi nje umbhobho omkhulu okanye inani eliphezulu lekhathalogu. Umgca odibana nenqaku eliphezulu lemveliso usenokufuna ukuphononongwa okwahlukileyo kwiimveliso ezincinci, ukusebenza kancinci okanye ukuqulunqwa okwahlukileyo.

Guqulela isantya somgca ube ngumthamo omkhulu

Kwimveliso eqhubekayo, phinda-phinda ubunzima bokwenene ngemitha nganye ngesantya somgca kwaye uguqule imizuzu ukuya kwiiyure. Sebenzisa ubunzima obuchaziweyo bemveliso okanye umlinganiselo oqinisekisiweyo. Musa ukucinga ukuxinana kwegeneric okanye ubukhulu bodonga xa ubala imfuneko yokuthenga yokwenene.

Ukuhamba kwemveliso efunekayo (kg/h) = ubunzima ngemitha (kg/m) × isantya somgca (m/min) × 60

Ngombhobho obonisa ubunzima be-2.0 kg/m kwi-3.0 m/min, ekujoliswe kuko yi-360 kg/h. Kwi-4.0 m / min, imveliso efanayo idinga i-480 kg / h. La ngamagalelo ocwangciso acingelwayo, hayi iziphumo zolingo lwaseNanhaiya. Akukho zibalo zisixelela ukuba ngaba umatshini othile oyiconical okanye ohambelanayo uya kuhlangabezana nemfuneko yomgangatho.

Jonga umgca oseleyo

Phonononga ukuxuba kunye nokulungiswa kwesondlo ukuya phezulu, emva koko ukulinganisa, ukupholisa, ukukhupha kunye nokusika ezantsi komsinga. Cela ababoneleli bezixhobo abanoxanduva ukuba baqinisekise iindawo zokuvelisa ezicetywayo. Ukuba icandelo lokupholisa elikhoyo lixhasa kuphela isantya semveliso yangoku, ukuvuma imveliso ye-extruder engaphezulu ayivumi isantya esiphezulu somgca.

Umsebenzi woxinzelelo nawo ungowokuthelekisa. Ukutshintsha imveliso okanye ukufa kunokutshintsha umsebenzi womatshini nokuba i-kg/h efunekayo ihlala injalo. Rekhoda izixhobo kunye neendawo zokulinganisa kwindawo nganye yokuvelisa ukuze ibango lamandla lihlale litolika.

Thelekisa uluhlu lwemveliso

Siza kuluhlu olufutshane loqwalaselo olungabonisa uluhlu olufunekayo kunye nemveliso eyamkelekileyo, emva koko sithelekise iindleko zayo. Musa ukongeza ipesenti yokhuseleko olungenasizathu kwaye ufowunele umatshini okhethiweyo. Nawuphi na umthamo wogcino kufuneka ungqinelane nemveliso echaziweyo yexesha elizayo, umsebenzi okanye imfuneko yokusebenza ejongwe ngumthengisi.

Thelekisa amandla, ukunxiba kunye neendleko zokusebenza zizonke

Umlinganiselo weMoto lubalulo lomthamo, hayi ibhili yamandla elinganisiweyo. Kwi-twin screw extruder uthelekiso lokusetyenziswa kwamandla, chaza ukuba imitha ibandakanya ntoni: ukuqhuba kunye nezifudumezi, i-extruder epheleleyo, okanye umgca wonke. Gcina loo mda ungatshintshanga kwaye uchaze ukuba ukuqaliswa kunye nemveliso ekhatywayo ibandakanyiwe.

Ukwahlula amandla ngemveliso eyamkelekileyo

Amandla athile (kWh/kg amkelwe) = amandla alinganisiweyo ngexesha lekhefu ÷ bamkelwe ubunzima bemveliso ngelo xesha linye

Lo mzekelo ulandelayo weyure enye uqikelelwayo. Bobabini abaviwa basebenzisa imilinganiselo yokwamkelwa kwemveliso efanayo kunye nomda wemitha yamandla. Ibonisa ukuba kutheni isiphumo esipheleleyo kunye nesiphumo esamkelweyo sinokukhokelela kwizigqibo ezahlukeneyo.

Uthelekiso lwamandla abonisayo, hayi ukusebenza komatshini
Umzekelo wokucwangcisa iyure enye Umviwa A Umviwa B
Amandla ngaphakathi komda ochaziweyo 100kWh 120 kWh
Ubunzima bemveliso epheleleyo 500 kg 600 kg
Ubuninzi bemveliso eyamkelweyo 480kg 540kg
Amandla ngekhilogram nganye 0.200 kWh/kg 0.200 kWh/kg
Amandla ngekg eyamkelweyo 0.208 kWh/kg 0.222 kWh/kg

B uzisa imathiriyeli eyamkelwe ngakumbi kwixesha lokuphumla; A isebenzisa amandla amancinci ngekhilogram nganye eyamkelekileyo. Olo lurhwebo lokuthenga, hayi ubungqina bokuba ijometri iyaphumelela. Xela izinga lemveliso elifunwayo kwaye uphinde uthelekise kwiindawo zokusebenza ezifanelekileyo kwishedyuli yemveliso.

Cacisa ukhuseleko lokunxiba ngokwahlukileyo

Yethuiphepha lemveliso yebhodi yePVCdwelisa i-38CrMoAlA kunye nokhetho lwe-nitriding okanye lwe-bimetallic. Ezo zikhetho azimiseli ukuphindaphinda ubomi benkonzo. Siya kuchaza iindawo zokusebenza, inkqubo yezinto eziphathekayo kunye neemfuno zokuhlola ngokuchasene neyona ndlela yokwenziwa kunye nendawo yokunxiba, kunokuba kukhethwe ileyibhile yealloyi yodwa.

Bandakanya izinto ezikhatywayo, ixesha lokutshintsha, ulondolozo olucwangcisiweyo kunye nomda wokutshintshwa kuthelekiso lweendleko. Sebenzisa ezona rekhodi zokusebenza okanye uqikelelo oluchongiweyo ngokucacileyo lwaloo magalelo. Ixabiso eliphantsi lokuthenga aliphenduli ukuba indibano ecetywayo idibana noluhlu lwemveliso okanye ihambelana nezixhobo ezifakiweyo.

Ungakhetha njani i-twin screw extruder kwisicelo sakho sePVC

Isindululo sethu kukugcina zombini iijiyometri kuluhlu olufutshane xa kungekho nto ikhutshiweyo yinkqubo okanye ubungqina bomatshini. Emva koko susa ulungelelwaniso olungafanelekanga usebenzisa eyona nkqubo. "Umbhobho," "iprofayile" kunye "nebhodi" zichonga iintsapho zemveliso, hayi iinkcukacha ezipheleleyo ze-extrusion.

PVC umbhobho extrusion

Sipapasha zombini aPVC umbhobho conical screw umphandakunye aPVC umbhobho parallel screw umphanda. Eso sisizathu sokuthelekisa uqwalaselo, hayi isithembiso sokuba yonke isayizi ihambelana nombhobho ngamnye. Qala ngemilinganiselo yemveliso, ukuqulunqwa, umsebenzi woxinzelelo kunye neendawo ezifunekayo ezizinzileyo zemveliso.

Iphepha lombhobho we-conical libandakanya iibhendi zesicelo ze-16 ukuya kwi-63 mm, i-50 ukuya kwi-110 mm kunye ne-90 ukuya kwi-160 mm. Loo manani achaza izicelo zombhobho ezidwelisiweyo. Azikho iidayamitha ezijijekileyo kwaye azimiseli ubukhulu bobungakanani bombhobho wendalo yonke koomatshini beconical.

Iiprofayili kunye neebhodi

Kwiprofayili, bandakanya umzobo wecandelo, ubunzima ngemitha nganye, ulungelelwaniso lolungelelwaniso kunye neemfuno zokwamkelwa komgangatho. Kwibhodi, chonga ukuba iqinile okanye igwebugwebu kwaye uchaze ukutyeba okwamkelweyo, ukuxinana apho kufanelekileyo, iimfuno zomphezulu kunye ne-dimensional. Utshintsho kulwakhiwo lwemveliso lufanele ukuphononongwa ngokutsha kwenkqubo.

YethuPVC amagwebu-ibhodi isikhokelo Screw specicationigubungela ingcaciso emfutshane yokutshintsha ngakumbi. Siza kugcina uphononongo oluthile lwesicelo lwahlukileyo kuthelekiso lwejometri ngokubanzi. Imidibaniso yomthi esekwe kwiPVC nayo ifuna uphononongo lwazo lokuqulunqa; musa ukudlulisa isiphelo kwi-PE- okanye iPP-based composite kuba zombini iimveliso zibizwa ngokuba yiWPC.

Uluvula nini kwakhona ukhetho

Phinda ujonge inkcazo xa iresiphi, ifom yesondlo, umgangatho ojoliswe kuwo okanye ishedyuli yemveliso itshintsha. Kwinkqubo esele ingatshintshwanga, utshintshiselwano oluhambelana ngokuchanekileyo kufuneka luvavanywe phambi kokuba kucetywe ukuguqulwa komatshini. Ngomsebenzi owandisiweyo wemveliso, cela umthengisi womatshini ukuba ahlole umgca opheleleyo kunokuba athembise utshintsho ngejiyometri ejijwayo kuphela.

Ukuba umgca weconical okhoyo sele ugubungela umgangatho ofunekayo kunye noluhlu lwemveliso, siya kuqala sivavanye i-conical replacement ehambelanayo, singathengisi uguqulo olunxuseneyo njengophuculo oluzenzekelayo. Ingqiqo efanayo iyasebenza kumgca ohambelanayo owanelisayo. Ngomsebenzi omtsha wemveliso, khetha ulungelelwaniso olunesicelo esibonakalisiweyo esifanelekileyo; ixabiso eliphezulu lokuthenga okanye i-diameter enkulu ye-nominal ayikho loo mboniso.

Ngaba unokutshintsha okanye uguqule isikrufu esikhoyo kunye nomphanda?

I-conical twin screw barrel kunye ne-parallel twin screw barrel ayizondibano ezinokutshintsheka. Ngaphambi kokuxoxa ngokuguqulwa, fumana uphononongo olupheleleyo lomatshini. Ulungiselelo lokuphuma kwebhokisi yegiya, uqhagamshelo lweshaft, ukunyuswa komphanda kunye noyilo lweyunithi yokusetyenzwa kolu hlaziyo, kunye nokondla, ukukhupha umoya, ukufudumeza kunye nokupholisa ujongano.

Ukwahlula ukutshintshwa kwi-extrusion duty entsha Umsebenzi wemveliso ongatshintshiyo kunye nomatshini okhoyo ulandela ukuxilongwa, ukuhlolwa kwenxalenye ehambelanayo kunye nokutshintshwa kwendlela yokudweba. Umsebenzi omtsha okanye otshintshileyo ulandela uphononongo olupheleleyo kunye novavanyo loqwalaselo lomgqatswa. Zombini iindlela ziphela ngokwamkela okwahlukileyo koomatshini kunye nokwamkelwa kokusebenza kwemveliso.Xela umsebenzi phambi kokukhetha indibanoUmsebenzi okhoyo okanye umsebenzi otshintshileyo wemveliso?Buyisela inkqubo ekhoyoChonga unobangela; jonga iindawo zokukhwelana.Vumela umzobo otshintshiweyo ohambelanayo.Vavanya umsebenzi omtsha okanye otshintshileyoHlaziya umgca opheleleyo kunye noyilo lomatshini.Thelekisa abaviwa kulingo oluchaziweyo.Yamkela ngokwahlukileyo: ukufaneleka koomatshini + ukusebenza kwemvelisoUkuhamba kwesigqibo kuphela. Inombolo yemodeli okanye igama lesixhobo alinakuvuma ukuguqulwa.
Umsebenzi wokuvelisa ongatshintshiyo kunye nomsebenzi owandisiweyo udinga iindlela ezahlukeneyo zokuphonononga. Zombini zifuna indibano echaziweyo kunye nemilinganiselo yokwamkelwa kwemveliso.

Ngaphambi kokuba ndicebise ijiyometri yesijija eyahlukileyo

Xa ndiphonononga ingxaki ye-PVC extrusion, umbuzo wam wokuqala kukuba ngaba sibuyisela inkqubo yoqobo okanye sicela umatshini ukuba enze umsebenzi owahlukileyo. Ukutshintshwa kwezinto ezigugileyo kunye nokunyusa umthamo wemveliso kufuna ubungqina obahlukileyo. Andiyi kucebisa ukutshintsha phakathi kwe-conical kunye nezikrufu ezihambelanayo ngenxa yokuba umgca awuzinzanga.

Ukuba imveliso iyaguquguquka, ndiqala ngokucela ukuhlaziywa koqulunqo, iimeko zokutya, iirekhodi zokusebenza kunye neziphumo zokuhlolwa kwemveliso egqityiweyo. Ndifuna uxinzelelo, ubushushu, isantya se-screw kunye nesiphumo esamkelweyo esirekhodwe ngexesha elinye. Ukuthelekisa imveliso yayizolo kunye ne-avareji yanamhlanje indixelela kancinci ukuba izinto okanye imveliso itshintshile.

Emva koko, ndiphonononga ukucwangciswa koomatshini. Iphakheji yomzobo kufuneka ichonge indlela yokujikeleza, ijiyometri ejikijelwayo, umgama osembindini, uqhagamshelo lokuqhuba kunye nojongano lomgqomo. Kwindibano yokutshintshwa, ndikwafuna imilinganiselo ebotshelelwe kwizikhundla ezibiziweyo kuzo zombini izikrufu kunye nemibhobho yomibini. Inombolo yomzekelo sisiqalo, hayi imvume yokwenza.

Ndiye ndahlula izenzo ezinokwenzeka. Umba wesondlo ufuna uphando lokondla. Isinxibo esirhanelwayo sidinga ingxelo yokuhlola ehambelanayo. Uqulunqo olutshintshileyo lufuna ukuphononongwa kwenkqubo. Ukuba imveliso ekujoliswe kuyo iye yanda, izixhobo zokupholisa, ukutsalwa kunye nokusika kufuneka zingene kwingxoxo ngaphambi kokuba ndicebise iyunithi enkulu yokucubungula.

Ngaphambi kokuba umyalelo uqhubeke, ndingavuma ngezigaba ezibini zokwamkelwa: ukulungelelaniswa koomatshini kunye nokusebenza kwemveliso. Eyokuqala ijonga ukuba indibano ihambelana nomatshini; eyesibini ijonga ukuba into ekuvunyelwene ngayo ivelisa imveliso eyamkelekileyo phantsi kweemeko ezichaziweyo. Ukugcina ezo zigqibo zahlukene kunika umthengi indlela ecacileyo ukusuka kwingxaki yokuqala ukuya kwinkcazo yokubuyisela ekhuselekayo.

Musa ukuphatha uhlengahlengiso njengento yokulungisa indalo yonke

Naluphi na uhlengahlengiso lwe-axial kufuneka lulandele inkqubo evumelekileyo yomenzi womatshini kunye nemida. Sukushukuma iseti yeconical de imveliso ibonakala ibuyela kwakhona. Ukuhlola kunye nokususa isikrufu, sebenzisa isityalo esivunyiweyo sokwahlula, ukupholisa kunye neenkqubo zokuphakamisa kunye nabasebenzi abaqeqeshiweyo. Yethui-parallel twin-screw clearance kunye nesikhokelo sokunxibaicacisa indlela yokucwangcisa irekhodi yomlinganiselo ohambelanayo.

Kufuneka uthumele ntoni kwi-RFQ kunye novavanyo lwemveliso?

Kutheni ndingavuma ukutshintshwa kwamanani ekhathalogu kuphela

Xa ndithelekisa iinketho zeNanhaiya ezipapashiweyo ze-conical kunye ne-parallel screw-barrel, ndiqala ukwahlula iifomathi zokucaciswa. Uluhlu lwe-conical lubandakanya izibini zedayamitha ezifana ne-Φ65/Φ132 kunye ne-Φ80/Φ156. La mangeniso ekhathalogu achonga ubume bomgqatswa; abaseka imveliso elinganayo okanye utshintshiselwano nenye indibano.Iimpawu zeNanhaiya conical

Umbhobho we-PVC we-parallel screw-barrel page upapasha uluhlu lwe-diameter ye-Φ45 ukuya ku-Φ150 mm kunye nomlinganiselo we-L / D we-32 ukuya kwi-38, kunye ne-customization ekhoyo. Loo manani achaza loo mveliso inikezelayo, ayizizo zonke i-trallel twin-screw extruder.Nanhaiya PVC umbhobho parallel iinkcukacha

Uqwalaselo olunxuseneyo oluyi-65 mm ngoko ke alunakuthathwa njengento yokutshintsha i-65/132 ye-conical assembly kuba zombini iinkcazo ziqulethe "65." Kwaye andizukutolika i-diameter ye-conical yesibini njengomlinganiselo we-L / D okanye i-diameter yombhobho ogqityiweyo.

Isiphetho sam kolu hlaziyo lwenkcazo kukuba ikhathalogu inokunceda iimveliso ezimfutshane, kodwa ayinakuvuma ukuguqulwa. Ngaphambi kokucebisa indibano, ndiza kufuna ukucwangciswa komatshini, imizobo yojongano, ukuqulunqwa kunye nethagethi yemveliso. Emva koko ndiza kwahlula ukuhambelana komgangatho ukusuka kwinkqubo yokusebenza esafuna ukuqinisekiswa.

Oko kunika umthengi umphumo wekhonkrithi ukusuka kuthelekiso: umzobo ochaziweyo-uphononongo kunye nobubanzi bovavanyo, kunesithembiso esingaxhaswanga sokuba ukutshintsha ijiyometri yesikrufu kuya kwandisa imveliso okanye ukunciphisa ukusetyenziswa kwamandla.

Lungiselela kwaye uqinisekise inkcazo ethelekisekayo

  1. Chaza imveliso kunye nokuqulunqwa

    Chonga umzobo wemveliso, uhlaziyo lweresiphi, ifomu yesondlo kunye neemfuno zomgangatho ofanelekileyo. Rekhoda ukulayishwa kwefayili kunye neeyunithi zayo kwaye ibandakanye uluhlu lwemveliso ejoliswe kuyo.

  2. Qinisekisa imiqobo yomgca

    Chaza amanqaku afunekayo eziphumo amkelekileyo kwaye uchonge iimeko zokutyisa, ukuqhuba, izixhobo, ukupholisa, ukutsalwa nokusikwa ekufuneka zibaxhase.

  3. Jonga umatshini kunye nemizobo

    Ukubonelela ngesazisi somatshini, ilungiselelo lokujikeleza, imizobo yesikrufu kunye nemigqomo, imidibaniso yedrive, ujongano oluxhomayo kunye nemilinganiselo yokunxiba ebekwe endaweni yamalungu okutshintsha.

  4. Chaza ubumbeko lomgqatswa ngamnye

    Cela umthengisi ukuba achonge ijometri, imathiriyeli, iindawo zokusebenza, izinto ezincedisayo ezifanelekileyo kunye nokungabandakanywa kwiikowuteshini. Yahlula umda wecandelo kulo naluphi na utshintsho olupheleleyo lomatshini.

  5. Vumelanani ngeemeko zovavanyo kunye neerekhodi

    Lungisa izinto, imveliso, ixesha lokusampula kunye nomda wamandla. Rekhoda isantya, uxinzelelo kunye namaqondo obushushu kwiindawo ezichaziweyo, isiphumo esipheleleyo nesamkelweyo, ukwaliwa, iimeko zokungena kunye neziphumo zovavanyo lwemveliso.

  6. Yamkela ukulingana koomatshini kunye nemveliso ngokwahlukileyo

    Qwalasela indibano ebonelelweyo ngokuchasene nomzobo ovunyiweyo, emva koko uvavanye imveliso ngokuthelekisa nomgangatho ekuvunyelwene ngawo kunye nemilinganiselo yesiphumo. Gcina iirekhodi ezimbini zokwamkelwa ezidityaniswe noqwalaselo oluvavanyiweyo.

Thumela uNanhaiya i-PVC screw-and-barrel emfutshane

Kumacandelo e-conical okanye ahambelanayo, thumela ulwazi lomatshini, ukuqulunqwa, umzobo wemveliso kunye neerekhodi zokuvelisa zangoku. Chaza ukuba ngaba ufuna ukubuyisela inkqubo esele ikhona okanye uvavanye umsebenzi otshintshileyo, ngoko ke isindululo secandelo sijongana nomsebenzi ochanekileyo.

Zhoushan Nanhaiya Plastic Machinery Co., Ltd.
I-imeyile:info@nhyscrew.com
Indawo: Isithili saseDinghai, Zhoushan, Zhejiang, China.

Xoxa ngeemfuno zakho zesikrufu kunye nomphanda

Imibuzo ebuzwa qho

Ngaba ii-parallel twin screw extruders zihlala zijikeleza?

No. Parallel ichaza screw-axis geometry, ngelixa co-rotation kunye counter-rotation ichaza intshukumo. Cacisa omabini amacandelo xa uthelekisa izixhobo. Kulo msebenzi wokukhetha i-PVC, uqwalaselo olufanelekileyo kunye nomsebenzi othe ngqo we-extrusion kufuneka usungulwe ngaphambi kokusebenzisa umthamo, ukuxuba okanye amabango amandla avela kwelinye uhlobo lomatshini we-twin-screw.

Ngaba i-conical twin screw extruder ihlala ingcono kwiPVC?

Hayi. Ukuqulunqwa kwePVC kunye nemfuno yemveliso ayikhethi ijometri ngokwayo. Thelekisa ulungelelwaniso olucetywayo lwe-conical nolungqameneyo phantsi kwesondlo esivunyelweneyo, umgangatho kunye neemeko zemveliso. Ukutshintshwa, umatshini ofakiweyo kunye nojongano oluvunyiweyo lunyanzelela ukhetho phambi kokuba uthelekiso lwenkqubo luvumele ulwakhiwo olwahlukileyo.

Loluphi uyilo olusebenzisa amandla amancinci ngekhilogram nganye?

Ileyibhile yejometri ayimiseli mpendulo. Ukulinganisa amandla kunye nobunzima bemveliso eyamkelekileyo ngexesha elinye, usebenzisa umda wesixhobo ochaziweyo. Thelekisa iindawo zokusebenza ezifunekayo kwishedyuli yemveliso. Umatshini unokuzisa ngaphezulu kwe-kg/h eyamkelekileyo ngelixa usebenzisa ngaphezulu kwe-kWh ngekhilogram eyamkelekileyo ngelo xesha.

Ngaba isikrufu seconical kunye nebhareli singabuyisela isethi enxuseneyo?

Ayizizo iindibano ezinokutshintshelana. Ukuguqulwa kufuna uphononongo loyilo lomatshini, iziphumo zebhokisi yegiya, uqhagamshelo lweshaft, ukunyuswa kunye nojongano lwenkqubo. Ngomyalelo oqhelekileyo wokutshintsha, khankanya indibano ehambelanayo yomatshini ofakelweyo. Musa ukuvuma uguqulo olusuka kwimodeli yenombolo yekhathalogu okanye ixabiso ledayamitha ekwabelwana ngayo.

Inombolo yomzekelo efana no-65/132 ikuxelela ntoni?

UNanhaiya udwelisa i-Φ65/Φ132 njengesikruru sombhobho edityanisiweyo. Qinisekisa iindawo zedimension kunye nejometri epheleleyo kumzobo. Ukutyunjwa kuphela akuseki ubude bokucubungula, ulwalathiso lokujikeleza, imveliso, ubungakanani bombhobho okanye ukutshintshiselana. Idayamitha yesibini ayisiyiyo i-dimensionless L/D ratio.

Loluphi ulwazi olufunekayo ukuthelekisa zombini ulungelelwaniso?

Ukubonelela ngohlaziyo lokwenziwa, ifom yesondlo, umzobo wemveliso, iimfuno zomgangatho kunye noluhlu olufunekayo lwemveliso eyamkelekileyo. Bandakanya ubumbeko lomatshini kunye nojongano lomsebenzi wokutshintsha. Cela umboneleli ngamnye ukuba achaze ubungakanani besixhobo esicetywayo kunye neemeko zovavanyo, emva koko uthelekise ukulingana koomatshini, ukwamkelwa kwemveliso kunye neendleko zokusebenza njengezigqibo ezahlukeneyo.